Benefits of microbiological process control - in money?

There are several ways to calculate economical benefits of a proper mb control system. Mind-mapping technique can be used first to detect all aspects included:

TOTAL ECONOMY

• ECONOMY OF PRODUCTION
• SAVINGS CONNECTED TO SECURED PRODUCT QUALITY
• OTHER ISSUES...?

ECONOMY OF PRODUCTION

• COST OF SPOILED RAW MATERIALS
• OPTIMAL BIOCIDE PROGRAMS
• MINIMIZED WASHING & BOILOUT PERIODS
• PREVENTION OF DRIVE DELAYS
• OTHER ISSUES...?

SAVINGS CONNECTED TO SECURED PRODUCT QUALITY

• CUSTOMER CLAIMS....
• FLUENT CONVERTING ACTIONS
• IMAGE OF THE PRODUCT BRAND
• OTHER ISSUES...?

An active, problem-preventing microbiological control of raw materials and processes is a most important activity of a paper mill to prevent costs, connected to poor process managements and product faults. We can calculate this value in many ways:

* how much money is spent every second when the production is delayed? 10 euros/s?
* what is the price of a lost jumbo roll, 10...30 metric tons? 5000 € to 30 000 €?
* what are the costs of ineffective / too low / wrongly distributed biocide dosage?
* how much money is spent when a lot of mineral filler or starch is spoiled in a storage tank?
* how much working time of the mill employers is spent for corrective measures after a microbiological problem situation?
* comparison of proper HACCP, based on rapid mb methods and an old-fashioned microbiological control, activated only in hazardous situations?

Different points of view....please think over and refer!